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Maintenance Process Engineer

Brewton, AL 36426, USA Req #159
Tuesday, August 25, 2020

Position Highlights:

  • Performs all tasks and duties assigned in a manner that
         insures their safety and the safety of all employees.
  • Interface with Foundry Engineering and Operations
         during new job start up to insure processes are robust and the product
         meets customer requirements. Create, review, and refine work instructions;
         develop and conduct any training required to insure process compliance.
  • Write technical and non-technical specifications and
         documentation of processes and procedures.
  • Develop and execute a comprehensive process audit plan
         for molding & core making processes, with corrective action tracking
         to insure continued process compliance. Propose and implement adjustments
         to processes to improve robustness.
  • Provide in-house consulting to Operations for
         continuously improving overall manufacturing process performance. Develop
         training material and conducts training sessions as required.
  • Develop and maintain quality performance data. Lead
         cross functional teams to perform defect analysis and problem solving for
         chronic quality issues.
  • Effectively communicate task progress, analysis,
         recommendations, schedules, as well as technical and process issues to
         senior management.
  • Investigate and develop corrective actions regarding
         customer quality complaints.
  • Gather data to evaluate work processes, to determine
         the flow of work, time requirements, costs and duration. Identify problems
         and seek alternatives. Perform cost reduction activities, reduce downtime,
         maintain and improve tooling/equipment.
  • Improve process capability and production volume, while
         maintaining and improving quality standards. Provide engineering support
         to the Production department.
  • Train others in continuous process improvements, using
         techniques such as process mapping and cost time management. Facilitate
         and lead cross-functional groups while ensuring ideas, suggestions and
         opinions are communicated respectfully, honestly and clearly.
  • Understand customer requirements, stop a process when
         an inconsistency is suspected and report inconsistencies.

Responsibilities:

  • Diagnoses equipment failures, collect data to identify
         root causes and develop sustainable solutions.
  • Develop Expert Level Training requirements for operator
         depended equipment and processes.
  • Develop, implement and improve documents and schedules,
  • Identify and lead the development of automation
         projects as part of sustainability improvement projects.
  • Investigate, develop and implement countermeasures to
         prevent repetitive breakdowns.
  • Design and Implement Equipment Reliability Improvement
         Projects

Requirements:

  • BS in Mechanical or related engineering degree, MS in
         Mechanical Engineering preferred,
  • 5+ years of similar experience
  • Outstanding root causing and problem-solving skills
  • Experience creating & maintaining a positive
         atmosphere in a collaborative work team.
  • Able to read and interpret mechanical drawings and
         electrical schematics.

· Interfacing with operations,
NDT, and quality engineering to get new product released for production

  • experience working with foundry patterns, molding, and
         core making
  • experience in controlling and improving foundry
         molding, core making, coating, and pouring processes
  • Heavy Industrial
  • process and part specific problem solving
  • Project management

Skills:

  • Team Player - Able to work with all levels of
         management and staff to solve issues and implement improvement plans.
  • Active listening – giving full attention to what is
         being asked of you, taking time to understand the importance of your job
         and getting familiar with how your job contributes to the overall success
         of the company.
  • Judgment and Decision Making – consider the cost and
         benefits of your actions as an employee and choose the appropriate one.
  • Critical Thinking – use your equipment and knowledge
         properly to maintain a high level of productivity. Use logic and reasoning
         to identify strengths and weaknesses of alternative solutions, conclusions
         or approaches to problems. Constantly look for ways to improve your
         contributions.
  • Coordination – adjusts actions in a positive and safe
         manner in relation to other actions.

Attributes:

  • Oral Communications – the ability to listen to and
         understand information and ideas presented through spoken words and
         sentences.
  • Oral Expression – the ability to communicate
         information and ideas in speaking so others will understand.
  • Problem Sensitivity – the ability to tell when
         something is wrong or likely to go wrong. The ability to recognize problems
         and find reasonable solutions.
  • Deductive Reasoning – The ability to look for
         opportunity for improvement; apply general rules to problems that make
         sense.
  • Self-Driven – the ability to work without constant
         direction; taking initiative to look into problems and matters not
         directly assigned.
  • Organization—the ability to manage several projects
         & tasks at once, determining the prioritization and completion of each
         as needed.

Other details

  • Job Family Manufacturing Maintenance Group
  • Job Function Manufacturing Maintenance - Management
  • Pay Type Salary
  • Brewton, AL 36426, USA